Milestone’s ultraWAVE removes sample preparation challenges for dietary supplement manufacturer
CUSTOMER
David and Bianca Lisonbee launched 4Life Research in 1998 with a commitment to scientific integrity and innovation. During the past 15 years, the company has established offices in twenty-one markets outside the United States of America, and is presently preparing to open its twenty-third global
market in Sao Paulo, Brazil.
In addition to ensuring customers the highest quality
supplementation, 4Life is committed to the success of its independent distributors, as well as, charitable work through its international foundation, Foundation 4Life. In 2013, Direct Selling News recognized 4Life as among the top 50 direct selling companies in the world. 4Life is a good standing
member of the United Natural Products Association (UNPA) and Co-Founder Bianca Lisonbee represents the company as
a Direct Selling Association (DSA) board member.
As a world leader in supplement manufacturing, 4Life has offices on five continents serving a global network of independent distributors through science, success, and service.
CHALLENGE
Previously, we’d outsource elemental testing to a third-party contract lab. As the company grew, so did our number of lab samples.
One of the primary challenges we faced was the turnaround time for results, as well as, spending a significant amount of money for lab services. Since bringing these two technologies into our QC Lab, we’ve put processes in place to analyze for trace metals contamination via the methods outlined in USP <232> and <233>.
We currently digest about 200 samples a month, averaging approximately 50 samples per week. The samples we digest range from raw materials to finished products: plant materials, fish oils, liquid vitamins, topical creams, tablets and gel-caps are a few examples.
FROM THE CUSTOMER VOICE
Ultimately, bringing the ultraWAVE technology inhouse was the most sustainable and scalable solution to our workload.
IMPLEMENTATION of ultraWAVE
During digestion of the sample types mentioned above,
significant pressures build up due to a large amount of CO2 and NOX gas generation. The ultraWAVE’s high pressure capability is designed to handle the pressure that this digestion process generates. At 4Life Research, we were most impressed by how the ultraWAVE digests mixed sample matrices in the same run. Also, the disposable glass vials for performing those digestions is a real bonus because we don’t need to spend time cleaning vials between digestions. The glass vials are inexpensive and the consumables costs related to ultraWAVE are negligible.
In the ultraWAVE, we use the fifteen position rack configured with disposable glass vials and only a single program to
digest all of our sample types- total digestion time is
45- 50 minutes including cool down. For a lab brand new to
elemental testing, the ultraWAVE posed no learning curve
to how microwave digestion technology works. Given the
capabilities and ease of use associated with the ultraWAVE, our sample preparation bottleneck was completely removed and our chemists could spend their time and focus
developing and validating methods for the ICP-MS.
The ultraWAVE is based on the SRC (Single Reaction Chamber) technology, that achieves extraordinary performance capabilities combining microwave heating with a high-pressure reactor which acts simultaneously as microwave cavity and vessel.
"4Life Research performs two digestion cycles per day, which only utilizes 50-60% of the ultraWAVE’s capability. As our
sample loads increase, we intend to purchase a second
sample prep instrument from Milestone: The ultraWAVE."